Panel Bender Machines

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1、Equipment picture

1.1.Equipment outlook

1.2.Equipment outlook structure diagram

2、Equipment overview

2.1.Functional profile

Industry 4.0 architecture, which can be upgraded smoothly;
Fast speed, only need 0.2 seconds per knife;
Fast molding of the workpiece, high consistency;
Low power consumption;
Simple daily maintenance and low cost;
High degree of automation, simple operation, low requirements for labor;
No need to mold, complex shape (folded or folded right Angle, non-right Angle, etc.) arbitrary design at any time production;
Suitable for a wide range of materials, mainly stainless steel, cold-rolled plate, etc.;
Compatible with all kinds of loading and unloading methods: manual loading and unloading, self-drive arm loading and unloading, butt arm loading and unloading are optional;
The intelligent bend center has rich software and hardware interfaces, which lays a good foundation for the intelligent factory;
The control system realizes the 15-axis + concurrent linkage in the true sense, with smooth bending action and high coordination of mechanical operation;
The partial load detection system can effectively protect the machine protection workpiece;
Plate thickness detection system can effectively protect the machine and reduce the waste of the workpiece;
Cloud operation and maintenance management system can monitor the operation of the machine in real time, and can conduct comprehensive customized management of the company’s business;
Human-machine interface is friendly, easy to understand, flexible programming;
For the workpiece with irregular size, different positioning benchmarks can be selected according to the shape of the workpiece, and the shear error of the plate can be controlled at the edge of the first bend to ensure the accuracy of the size after forming.

3、Technical parameter

Technical parameter
Material delivery structure	Pressure arm type
Workbench structure	hairbrush
System minimum accuracy	0.001mm
The fastest bending speed	0.2 s/times 0.2s/knife
Maximum feeding speed	90m/min
Maximum bending width	1400mm
Maximum bending size	Length 1400mm X width1400mm
Maximum bend height	170mm
Minimum bend height	3mm
Minimum arc radius	0.5mm
rated voltage	380V
Total motor power	40KW
mean power	Around 1.9KW
noise	Around 50 DB
outline dimension	around：length 440cm X width 190cm X height 290cm
gross wight	Around 15 Tons
User operation environment	above windows 7
Maximum bending thickness	UTS 515N/mm2 304 SS 1.5mm UTS 410N/mm2 Cold rolled plate 3.0mm UTS 265N/mm2 Alu plate 3.0mm
Minimum material thickness	0.35mm
Minimum inner size of quadrilateral	140mmx190mm
Bilateral forming minimum internal size	140mm
Bend Angle	0-180 degree
number of axles	15

4、Functional configuration

main functional configuration
high-grade casting frame	High grade QT 500-7 and grey iron 250 casting are used to effectively ensure the stability under high tonnage impact force
axis+ concurrent linkage control system	Standard support 128 axis, single control board support up to 32 axis concurrent linkage, can achieve infinite cascade;
advanced instruction	Users can customize the design and control of complex artifacts according to their needs,
arc instruction	Directly call the arc instruction, input the radius to achieve the bending of the arc
double Y axis lifting + U axis positioning by the ruler	Double Y-axis double lift ruler + U-axis ruler automatically clamp positioning, greatly improve the accuracy and consistency of the workpiece after forming
plate error detection	When the plate is used wrong, the system will automatically alarm, effectively avoid the damage to the machine due to the wrong size and type of the plate.
oil- supply self-lubrucation system	automatic alarm to ensure the safe operation of the machine
unbalanced loading detection system	When a foreign body or other situation causes the two sides of the press knife are not on the same level, the system alarms and stops the operation to effectively protect the mechanical structure.
double C axis automatically following	The upper and lower pressure claws automatically follow, and according to the shape of the workpiece, automatically switch the borrowing mode to realize the workpiece bending
plate depth detection system	The thickness of the workpiece is detected in real time during the press tool. When the actual thickness is inconsistent with the program thickness, the system immediately stops and alarms.
diagram visualization detection programming	The user only needs to input the bending size and instructions, the system automatically completes the programming, and show the molding results, the user can make a comparison to ensure the consistency.
auto loading and unloading control module	The system reserves a rich industrial 4.0 interface, which can dock with the robotic arm to realize automatic loading and unloading. Select lanhao self- drive mechanical arm, which is the same control system as the bending center. Change the workpiece without secondary programming. The system automatically generates the mechanical arm action according to the bending command, with higher efficiency and better coordination.
high speed control module	The system can realize the cooperative work under the high-speed operation
flat function	Realize the pressure leveling of the workpiece
press up and down	Realize the workpiece up and down the dead edge
hand wheel	The system has the function of anti-collision knife, and the user can control each axis to any desired position through the hand wheel
could and operation maintenance management interface	It can connect with enterprise operation and maintenance management system, detect the operation of the machine in real time, and carry out all-round customized management of the company’s business
auto production line interface	It can connect with upstream and downstream production equipment to realize automatic production
C axis rotation strength	The C-axis rotation speed and accuracy are improved
easily install for upper pressing knife	Quick removal and quick installation replacement knife
Power combined page knife	Equipped with power blade, accurately control the lifting of the blade, effectively avoid shovel plate, scratch problems.

5、Example

5.1.1.Drawing

5.1.2.Configuration

5.2.1.Drawing

5.2.2.Configuration

5.3.Formed parts example

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