Flexible bending center

After 10 years of technical research, technical research and development department has developed a servo panel bender with international advanced level. The bending speed is only 0.2 seconds every bending. The equipment can automatically up bending and down bending according to the bending process. It realizes the combined bending of arcs, dead edges, and various angles, and can achieve various bending requirements without changing the bending tools, which saving a lot of labor and mold costs for the enterprise.

The maximum processing plate size is 2000mmx1500mm, and it controls 10 axes: X, Y, C, V1, V2, Z1, Z2, W1, W2, and P.

It adopts C-shaped pressing arm structure, and the ending adopts a crank connecting rod mechanism to drive the presser to press down, press the plate, and realize the feeding method of moving and rotating the plate.

Category:

Description

III.Main technical parameters

MODEL: C1-2500

NO. NAME UNIT PARAMETER
1. Feeding structure / Press arm type
2. Max. bending length mm 2500
3. Max. bending height mm 170(optional 300)
4. Min. bending height mm 4
5. Min. molding size of four sides mm 330*330
6. Min. molding size of one side mm 200
7. Min. arc radius mm 1.2
8. Min. continuous bending speed S 0.2
9. Bending angle Degree 0-180
10. Number of control axes 10 (most up to 15)
11. Max. feeding speed m/min 120
12. Dimension mm 6200*4300*2500
13. Total power KW 43/45
14. Average power KW 2
15. Working table structure / Brush
16. Speed adjustment Standard
17. Advanced instructions Standard
18. Arc instructions Standard
19. Crushed edge instructions Standard
20. Loading robot interface Standard
21. Hinge knife Optional

 

IV.Main components configurations list

NO. NAME BRAND ORIGIN
1 System control unit SMART CNC China
2 Servo unit Designated R&D Joint venture
3 Linear guides Rexroth Germany
4 Ball screw HIWIN Taiwan, China
5 Main electrical components Schneider France
6 Pneumatic components SMART CNC Taiwan, China
7 Bearing NSK Japan
8 Reducer Designated R&D China
9 Bending machine body SMART CNC China

 

V.Bending thickness range

NO. PLATE MATERIAL UNIT MAX. THICKNESS
   1. Stainless steel (SUS) mm 1.5
   2. Carbon steel (MS) mm 2.5
   3 Aluminum (AL) mm 3

Remarks: The bending toolings can be customized according to the thickness of the user’s sheets.

 

VI.Introduction of bending main body and bending demonstration

  1. 1.Introduction ofthe bending main body

 

 

◆ Servo flexible bending center main body, the main body adopts high-strength welding structure, the main structure structure is stable, and the service life is long.

◆ Heat treatment to remove internal stress, strong rigidity, heavy tonnage, ensure long-term stability of the machine accuracy, and improve the bending accuracy, reliability and durability of the machine.

 

  1. Bending demonstration

◆Down bending demonstration 

 

Upper bending demonstration

 

  1. Main parts

Taiwan HIWIN ball screw

 

Germany Rexroth linear guide

 

Japan NSK imported bearings

 

VII.Random documents, random accessories

  1. Random documents
NO. NAME QTY REMARK
1. Equipment packing list 1
2. Certificate of Compliance 1
3. User’s manual 1
4. Electrical schematic diagram 1
5. CNC system information 1
  1. random accessories
NO. NAME SPECIFICATION QTY
1. Quick-plug air gun 1 SET
2. Allen wrench S1.5-S10 1 SET
3. Equipment foot pad 1 SET
4. Hose Ø 8 5 METERS
5. T type tee Ø 8 2 SETS
6. Nylon cable tie L200 30 LINES
7. Socket head cap screws M10*45  12.9 level 6 SETS

VIII.User cooperation matters

  1. Power supply: 3Phase Customized,the voltage fluctuation is -5%~+10%; when the voltage fluctuates greatly, the user must be equipped with a voltage stabilizer, otherwise it will cause the low-voltage electrical appliance to be in an abnormal working state, and the life of the electrical device will be reduced or broken,processing products are scrapped, motor alarms cause stop working, computer hard disk damage and other problems.
  2. Air source: output above 0.6Mpa, dry and clean compressed air, air supply volume 0.3m3/min; if the air is not dry enough, the user should be equipped with a refrigeration dryer, otherwise there will be water in the pneumatic componentsand thencause the frictional resistance of the piston to increase, also the wear of the sealing ring will cause air leakage and other problems. Especially in winter, it is easy to freeze, leading to aggravated damage to the pneumatic components.
  3. Ambient temperature: 0°C ~ +40°C; lower than 0°C will cause the oil-water separator, gas tank and other partswith watermay freeze. The lubricating oil will be too viscous due to low temperature, which will affect the lubrication effect, which resulting in damage or failure of components.
  4. Environmental humidity: relative humidity 20~80%RH (non-condensing).
  5. Keep away from strong vibration sources and electromagnetic interference; if the distance is too close, users must be equipped with filters, otherwise it will cause computer screen flickering, LED light flickering, driver alarm, encoder abnormality, or interference with other nearby equipment.
  6. Theenvironment with little dust, no harmful and corrosive gases.
  7. The foundation is prepared according to the supplier’s foundation plan.
  8. The user should select personnel who have a high school level or above, understand basic computer operations, and can work in this position for a long time for training.

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